Magnetizing · Capacitive Discharge

Magnetizer

High voltage, energy-efficient magnetizing system. Production-ready, automation-friendly, engineered to scale from lab bench to full industrial lines.

Energy capacity customizable to 660+ kJ with output voltages up to 3 kV
Modular system architecture for flexible configurations
High field strength achieved with optimized energy efficiency
Integration-ready design for both laboratory and industrial applications
Real-time diagnostics and on-line quality control
Automation-friendly design

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01 / Overview

Built for
the production floor.

A high-performance capacitive discharge magnetizer engineered for industrial magnetization processes and research alike.

High magnetic field strength using less energy. Flexible production with modular, scalable design. Inline integration options for automated production lines.

Safer, cleaner processes by magnetizing parts at the final stage instead of handling pre-magnetized components. Ideal for automotive, wind energy, e-mobility, aerospace, medical and large industrial motor production.

02 / Key Features

Key features
& benefits.

Every subsystem — control, storage, discharge — has been optimized for production environments where safety, repeatability and throughput rule.

PLC Integration

Fully programmable magnetization sequences. Supports automation and inline production control via RS232, 24 V relay logic, USB and Ethernet.

High-Voltage Capacitor Bank

Stores all energy before discharging through the coil. Customizable capacitance based on energy and geometry requirements. Operates from a standard outlet — no three-phase required.

Safe, Efficient Magnetizing

Capacitor discharge through engineered coils ensures repeatable magnetization. Reduces handling of pre-magnetized components, improving safety and workflow.

Fault Protection

Safely discharges the full capacitor load in the event of a fault or abnormal operating condition. Integrated intuitive safety interlocks.

On-line Quality Control

Real-time current measurement. Optional flux or gaussmeter feedback integrated into production lines for continuous validation.

Fixture Compatibility

Compatible with custom fixtures for rotors, stators and multipole assemblies. Optional flux and gaussmeter integration for advanced validation.

05 / Extra Information

Frequently asked.

Technical answers to the questions production engineers ask most often about our magnetizing systems.

How can handling of pre-magnetized components be minimized?

By performing magnetization at the final production stage, operators avoid the risks associated with handling pre-magnetized components — reducing the need for specialized alignment tooling. This approach enhances safety and reduces overall process complexity and cost.

What are the industry-standard connections for production integration?

RS232, 24 V Logic, USB and Ethernet interfaces for seamless inline integration
Supports individual to large-scale automation with Metis turnkey solutions
Operates from a standard electrical outlet — no three-phase power required

How does the Metis Magnetizer improve production lines?

Easy integration with existing automation systems
Magnetizing as the final step in production, minimizing handling of magnetized components
Energy-efficient fixtures produce faster discharge cycle times
Quick charging due to lower energy requirements
Less heat production and shorter cool-down periods

What makes this solution economical?

High-efficiency magnetizing coils and optimized energy-discharge control minimize power consumption
Lower operational costs and longer lifespan over extended production cycles
Shipping non-magnetized metal parts is simpler and cheaper than shipping pre-magnetized components

How does the Magnetizer improve safety and cleanliness?

Avoids excess magnetic field exposure and simplifies workflow
Eliminates the need to place hazardous magnets into another magnetic field
Integrated intuitive safety interlocks

How does the magnetizer improve product output quality?

Better magnet positioning and alignment
Neutral zone and skewness control
Conditioned magnetization ensures consistent performance

What does on-line quality control cover?

Real-time current measurement
Optional flux or gaussmeter feedback integrated into production lines

Energy Range	Customizable to 660+ kJ
Voltage	Up to 3 kV
Current Measurement	0 – 500 A
Diagnostics	Flux, B-field scan, surface temp
Communication	24 V relay logic, RS232, USB, Ethernet
Certification	CE (optional UL)

Magnetizer

Built for
the production floor.